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Wired Communication Equipment and Lithium Batteries: A Synergistic Technological Evolution

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In the modern era of telecommunications, wired communication equipment continues to play a vital role in various sectors, including industrial automation, enterprise networking, and mission-critical communication systems. With the increasing demand for reliability and efficiency, lithium-ion (Li-ion) batteries have emerged as the preferred power source for wired communication equipment, offering numerous advantages over traditional lead-acid and nickel-based alternatives.

The Importance of Wired Communication Equipment

Wired communication equipment encompasses a range of devices, including routers, switches, modems, PBX systems, and industrial Ethernet components. These devices ensure stable and high-speed data transmission, making them indispensable in business operations, data centers, and telecom infrastructures. Unlike wireless communication, wired solutions provide:

 

  • Consistent Performance: Minimal interference and signal degradation.
  • Security: Enhanced data protection against cyber threats.
  • Scalability: Ability to support large networks with high bandwidth requirements.
  • Reliability: Less susceptibility to environmental conditions like radio frequency interference.

 

Despite the widespread adoption of wireless technology, wired communication remains a backbone for critical infrastructures where uninterrupted connectivity is essential.

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Why Lithium Batteries are Essential for Wired Communication Equipment

  1. Uninterrupted Power Supply (UPS) Systems

Lithium batteries are commonly used in UPS systems that provide backup power to communication equipment during grid failures. Compared to lead-acid batteries, li-ion batteries offer:

 

  • Longer Lifespan: Typically lasting 5-10 years compared to 3-5 years for lead-acid.
  • Faster Charging: Quick recharge capabilities reduce downtime.
  • Lightweight and Compact Design: Makes installation easier and reduces space requirements.
  • High Efficiency: Improved energy density ensures more power storage in a smaller footprint.

 

  1. Remote and Off-Grid Communication Systems

Many communication networks rely on lithium battery-powered systems for operations in remote areas, such as:

 

  • Rural Broadband Networks: Where grid power may be unreliable or absent.
  • Marine and Aerospace Communications: Where weight and power efficiency are crucial.
  • Disaster Recovery Systems: Providing emergency communication services during power outages.

 

  1. Energy Efficiency and Sustainability

 

Lithium-ion technology supports sustainability efforts by:

 

  • Reducing Carbon Footprint: Higher efficiency leads to lower overall energy consumption.
  • Lower Maintenance Needs: Unlike lead-acid batteries, lithium cells require minimal upkeep.
  • Recyclability: Modern lithium battery recycling programs help minimize environmental impact.

 

Challenges and Future Developments

While lithium-ion batteries offer numerous benefits, they also present challenges such as:

 

  • Initial Cost: Higher upfront investment compared to lead-acid batteries.
  • Thermal Management: Requires advanced battery management systems (BMS) to prevent overheating.
  • End-of-Life Disposal: Proper recycling and disposal methods are essential to mitigate environmental concerns.

 

However, ongoing research and development are leading to advancements in lithium battery chemistry, such as solid-state lithium batteries, which promise even greater safety and energy density.

 

Conclusion

The integration of lithium batteries with wired communication equipment is revolutionizing the industry by enhancing reliability, efficiency, and sustainability. As technology advances, the synergy between these two fields will continue to drive innovation, ensuring robust and uninterrupted communication networks worldwide. Whether in enterprise data centers, industrial automation, or remote connectivity solutions, lithium batteries are poised to be the power source of choice for wired communication equipment in the years to come.

 

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18650 Lithium-Ion Battery vs. Ni-MH AA Battery: How to Choose the Best Power Source for Your Electric Fan?

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Electric fans are widely used as portable devices in homes, offices, and outdoor activities. However, the performance and user experience of these fans largely depend on the type of battery used. The 18650 lithium-ion battery and the Ni-MH AA battery are two common options, but they differ significantly in terms of battery life, voltage, cost, and safety. This article will compare these two battery types from multiple perspectives to help you choose the best power source for your electric fan and enhance your overall experience.

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Basic Comparison Between 18650 Lithium-Ion Batteries and Ni-MH AA Batteries

Size and Compatibility

  • 18650 Battery: With dimensions of 18mm x 65mm, it is suitable for high-power fans. However, its larger size may not be compatible with some smaller fans.
  • Ni-MH AA Battery: Measuring 14mm x 50mm, it is highly versatile and fits most fans, though an adapter may be required in some cases.

Voltage and Power Output

  • 18650 Battery: It has a nominal voltage of 3.7V, making it ideal for high-power fans and providing stable power output.
  • Ni-MH AA Battery: With a nominal voltage of 1.2V, it often requires multiple cells connected in series to meet the voltage needs of fans, resulting in relatively lower power output.

Capacity and Battery Life

  • 18650 Battery: Its capacity typically ranges from 1800mAh to 3500mAh, offering longer battery life and making it suitable for extended use.
  • Ni-MH AA Battery: Its capacity ranges from 2000mAh to 3000mAh, but due to its lower voltage, its actual battery life may be shorter in practice.

Use Case Comparison

Use Cases for 18650 Lithium-Ion Batteries

  1. High-Power Electric Fans: The high voltage and large capacity of 18650 batteries make them ideal for high-power fans, especially in scenarios requiring long operation times or high airflow.
  2. Outdoor Activities: Thanks to their long battery life and stable performance, 18650 batteries are perfect for portable fans used during camping, hiking, and other outdoor activities.
  3. Industrial or Commercial Use: In industrial fans or commercial equipment that require continuous operation, the high energy density and long lifespan of 18650 batteries can significantly improve efficiency.

Use Cases for Ni-MH AA Batteries

  1. Household Small Fans: The versatility and low cost of Ni-MH AA batteries make them a common choice for small household fans, suitable for short-term daily use.
  2. Children’s Toys or Portable Devices: Due to their high safety and compact size, Ni-MH AA batteries are often used in children’s toy fans or other low-power portable devices.
  3. Backup Power: The low cost and easy availability of Ni-MH AA batteries make them an ideal choice for backup power, suitable for occasional use.

Charging and Convenience

  • 18650 Battery: It is rechargeable but requires a dedicated charger, which may increase initial costs.
  • Ni-MH AA Battery: It is also rechargeable, and chargers are more common and affordable. However, it has a higher self-discharge rate, meaning it may need recharging after long periods of inactivity.

Budget Considerations

  • 18650 Battery: Higher initial cost but more cost-effective in the long run.
  • Ni-MH AA Battery: Lower initial cost, making it suitable for users with a limited budget.

18650-lithium-ion-battery-pack-2200mah-5v

Things to Consider When Purchasing Batteries

Capacity and Brand Selection

  • Choose high-capacity batteries to extend usage time, and prioritize reputable brands to ensure quality and safety.

Safety and Maintenance

  • 18650 Battery: Opt for models with built-in protection circuits to avoid overcharging or over-discharging.
  • Ni-MH AA Battery: Regularly recharge the batteries to prevent power loss during long periods of inactivity.

Explore HIMAX Electronics

Both 18650 lithium-ion batteries and Ni-MH AA batteries have their pros and cons. The choice depends on your electric fan’s requirements and usage scenarios. If you need a high-power fan for extended use, the 18650 lithium-ion battery is the better choice due to its superior battery life and performance. On the other hand, if you’re using a small, low-power fan and have a limited budget, the Ni-MH AA battery offers better affordability and versatility.

No matter which battery type you choose, HIMAX Electronics provides high-quality options to meet your needs. Visit the HIMAX website today to explore the perfect power source for your electric fan and enjoy a longer-lasting, more stable experience!

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Ultra-Durable NMC 14.8V Lithium-Ion Battery (ABS Shell, Waterproof Design)

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Unleash the power of innovation with our 14.8V Lithium-ion battery—engineered for reliability, safety, and peak performance in Europe and North America.

 

Why choose Our 14.8V lithium-ion battery?

High-Voltage Efficiency: Delivers stable 14.8V output for high-demand devices like power tools, drones, e-bikes, and emergency systems.

Built to Last: Reinforced ABS shell ensures extreme durability, resisting impacts, corrosion, and harsh weather conditions.

Waterproof Protection: Safeguarded against water ingress (IP67 rating*), perfect for outdoor adventures, marine use, or industrial applications.

Safety First: Built-in protection against overcharge, overheating, and short circuits—certified for peace of mind.

LiFePO4_vs._lead-acid_batteries

 

Perfect for outdoor Enthusiasts: Camping gear, fishing equipment, LED lighting.

 

This NMC battery wasbuild for portable fishing electronics use. It has higher energy density which means it packs more power in smaller space. This lithium ion battery is intended for kayaks, portable shuttles and ice fishing.

HIMAX is a professional manufacturer of LiFePO4, Lithium-ion, Li-Polymer, Ni-MH battery packs with factory in Shenzhen China and subsidiary in Australia.  After more than 12 years of continuous study and exploration, HIMAX has become a global-oriented multinational company integrating R&D and production, providing specialized and customized products. We focus on battery solutions for camping gear, fishing equipment, LED lighting. etc… With reliable quality, positive service, and competitive price, we have cooperated with more than 2,000 customers from all over the world. We are looking forward to be your battery partner. OEM & ODM are welcome.

Feel free to contact with us if you have any questions.

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Scientists cook up a green recipe for recycling lithium-ion batteries using vegetable oil

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Scientists cook up a green recipe for recycling lithium-ion batteries using vegetable oil.

Research led by Professor Andy Abbott and Dr. Jake Yang at the University of Leicester working under the Faraday Institution’s ReLiB project found an innovative way of recovering valuable battery-grade metal oxides from crushed batteries by using nanoemulsions created from a trace of cooking oil in water. The study is published in the journal RSC Sustainability.

From everyday experience, we know oil and water do not mix unless we add soap, but research has shown that using ultrasound can create nano-droplets of oil that are stable for weeks. Crucially, oil nano-droplets are found to purify battery waste, commonly known as “black mass,” as it contains a mixture of carbon (graphite) and valuable lithium, nickel and cobalt metal oxides (NMC).

The oil nano-droplets stick to the surface of the carbon, acting as a “glue” to bind hydrophobic graphite particles together to form large oil-graphite conglomerates which float on water, leaving the valuable and hydrophilic lithium metal oxides untouched. The oil-graphite conglomerate can simply be skimmed off, leaving pure metal oxides.

Current recycling techniques use a combination of furnace heat treatment to burn off the undesired graphite, thereby increasing the CO2 footprint of the EV value chain, as well as concentrated corrosive acids which take valuable battery-grade metal oxides all the way back to the lower-valued battery precursor materials from which the battery was first made.

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The Leicester-developed emulsion technique allows short-loop recycling of lithium-ion batteries. The battery-grade crystalline structure of the recovered material is not destroyed in this process and allows the remanufacturing of the recovered material directly back into new battery cells, unlike pyro/hydrometallurgical methods. This could potentially make the battery supply chain more sustainable and cheaper.

Dr. Jake Yang from the University of Leicester School of Chemistry said, “This quick, simple and inexpensive method could revolutionize how batteries are recycled at scale. We now hope to work with a variety of stakeholders to scale up this technology and create a circular economy for lithium-ion batteries.”

The Electric Revolution comes with drawbacks—one being challenges around how we efficiently and sustainably recycle large volumes of batteries at the end of their working life.

The use of batteries for electric vehicles and energy storage is only a sustainable future if the recycling pathway is green and cost-efficient. Globally, there are an estimated 40 million electric vehicles (EVs), and there are approximately 10 billion active mobile phones, laptops and tablets worldwide, all powered by lithium-ion batteries. However, the lack of regulations means lithium-ion battery packs are not designed to be recycled.

The Universities of Leicester and Birmingham are also collaborating to bring together several technologies developed under ReLiB in an InnovateUK project, ReBlend. This is creating a pilot line capable of processing 10s of kg/h of black mass to demonstrate that this short loop reprocessing can function economically to provide battery grade material for new cells.

“The ReLiB project is one of the Faraday Institution’s flagship projects developing innovative technology to capture value and retain scarce resources in the circular economy of battery manufacture and recycling. This work offers a promising route for short-loop recycling of lithium-ion batteries at scale,” commented Professor Martin Freer, CEO of the Faraday Institution.

More information: Chunhong Lei et al, Using ultrasonic oil–water nano-emulsions to purify lithium-ion battery black mass, RSC Sustainability (2025). DOI: 10.1039/D4SU00771A

 

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Why is the 18650 battery cell a 7.4V 4400mAh high-performance lithium-ion battery solution?

7.4V-4400mah-lithium-ion-battery
In modern electronic devices and power tools, lithium batteries have become an indispensable power source due to their high energy density, long cycle life, and lightweight properties. The 36V 15000mAh lithium battery, as a high-performance solution, is widely used in electric bicycles, energy storage systems, industrial equipment, and more. However, customizing a 36V 15000mAh lithium battery to meet specific requirements is no easy task—it requires full control over the process from design to production. This article provides a comprehensive guide to help you understand how to customize a 36V 15000mAh lithium battery and answers common questions.lithium-ion-batteries

Basic Characteristics of 18650 Battery Cells

Size and Specifications

The 18650 battery cell is a standardized lithium-ion battery, named after its dimensions: 18mm in diameter and 65mm in length. This specification has become a mainstream choice in the lithium battery market due to its mature production process and wide range of applications.

Voltage and Capacity

A single 18650 battery cell has a standard voltage of 3.7V and a capacity typically ranging from 2000mAh to 3500mAh. By combining multiple cells in series and parallel, different voltage and capacity requirements can be achieved. For example, 10 cells in series can achieve 37V, while parallel connections can increase the total capacity.

Chemical Composition

The chemical composition of 18650 battery cells includes cathode materials (such as ternary lithium or lithium iron phosphate), anode materials (such as graphite), electrolytes, and separators. Different chemical formulations affect battery performance, including energy density, cycle life, and safety.

18650-battery-pack

Advantages of 18650 Battery Cells in 7.4V 4400mAh Applications

The 18650 battery cell, with its standardized design, high performance, and mature production process, is an ideal solution for 7.4V 4400mAh lithium-ion batteries. Below, we analyze its advantages in terms of voltage matching, capacity optimization, and application scenarios.

Voltage Matching

A 7.4V voltage is typically achieved by connecting two 18650 battery cells in series. A single cell has a standard voltage of 3.7V, so two cells in series reach 7.4V. This combination is simple, efficient, and meets the needs of most portable devices.

  • Advantages of Series Design: Series design not only increases voltage but also maintains a reasonable size and weight for the battery pack. For example, two 18650 cells in series measure only 36mm in diameter and 65mm in length, making them ideal for space-constrained devices.
  • Voltage Stability: 18650 cells maintain stable voltage output during discharge, which is crucial for devices requiring constant voltage, such as power tools and drones.

Capacity Optimization

A 4400mAh capacity can be achieved in two ways:

1. Parallel Design: Using two 2200mAh cells in parallel achieves a total capacity of 4400mAh. Parallel design increases capacity without raising voltage, making it suitable for devices requiring long runtimes.

2. High-Capacity Cells: Directly using a single 4400mAh high-capacity 18650 cell. This simplifies battery pack design and reduces connection points and failure risks.

  • Advantages of Parallel Design: Parallel design not only increases capacity but also enhances discharge capability. For example, two 2200mAh cells in parallel can double the maximum discharge current, making them suitable for high-power devices.
  • Advantages of High-Capacity Cells: High-capacity cells reduce the size and weight of the battery pack while lowering assembly complexity, making them ideal for applications with strict space and weight requirements.

Application Scenarios

The 7.4V 4400mAh battery pack, with its high performance and flexibility, is widely used in various fields:

  1. Drones:
    1. Requirements: Drones need high-energy-density batteries to extend flight time while requiring lightweight and compact designs.
    2. Solution: The 7.4V 4400mAh battery pack provides sufficient energy support while maintaining a lightweight design, meeting the endurance and performance needs of drones.
  2. Power Tools:
    1. Requirements: Power tools require stable voltage output and high discharge capability to support high-power operation.
    2. Solution: The 7.4V 4400mAh battery pack delivers stable voltage and high discharge current, ensuring efficient operation of power tools.
  3. Portable Medical Devices:
    1. Requirements: Portable medical devices need long-lasting batteries that are also safe and reliable.
    2. Solution: The 7.4V 4400mAh battery pack offers extended runtime and ensures safety through built-in protection circuits.
  4. Other Applications:
    1. Outdoor Lighting: The 7.4V 4400mAh battery pack provides long-lasting power for outdoor lighting equipment.
    2. Portable Audio: High-capacity battery packs extend the playback time of audio devices, enhancing user experience.

18650-lithium-ion-battery-pack-2200mah-5v

Future Trends of 18650 Battery Cells

Technological Innovations

With advancements in material science, 18650 battery cells are moving toward higher energy density, longer cycle life, and faster charging speeds. For example, silicon-carbon anode materials can significantly increase capacity, while solid-state electrolytes may improve safety.

Market Demand

As power tools, energy storage systems, and electric vehicles become more popular, the demand for high-performance lithium batteries continues to grow. The 7.4V 4400mAh battery pack, with its balanced performance and cost, is a preferred choice for many applications.

Alternative Technologies

Although 18650 cells currently dominate the market, emerging technologies like solid-state batteries may pose challenges in the future. Solid-state batteries offer higher safety and energy density, but their cost and production processes still need optimization.

 

The 18650 battery cell, with its standardized design, high performance, and mature production process, is an ideal solution for 7.4V 4400mAh lithium-ion batteries. Through series and parallel configurations, it can flexibly meet the voltage and capacity requirements of various devices. In the future, with continuous technological innovation and growing market demand, 18650 battery cells will continue to play a vital role in the high-performance battery industry.

If you need to customize a 36V 15000mAh lithium battery or other high-performance battery solutions, contact HIMAX Electronics. We offer end-to-end services from design to production, ensuring the highest quality products and technical support. Reach out to us today for more information or a quote!

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Bulk marine battery solutions, why more and more customers choose Himax

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In the demanding marine environment, reliable batteries are the lifeline of vessels—powering navigation systems, emergency lighting, and engine startups. For bulk buyers, choosing the right supplier is critical. Himax, with 20+ years of expertise in marine lithium batteries, delivers unmatched performance, cost efficiency, and compliance for commercial fleets, yacht builders, and offshore operations.

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Himax Manufacturing: Engineering Excellence Since 2003

  • R&D Leadership: Rigorous tests validate every battery’s reliability.
  • Strict quality control system: Production visualization data to monitor the pass rate of each process, 100% quality inspection to provide test data for Himax’s customers..
  • Global Compliance: UL, CE, UN38.3, and RoHS certifications guaranteed for hassle-free shipping.

Technical Showdown: Himax Lithium vs. Lead-Acid Batteries

We’ve created a detailed comparison table to help bulk buyers make informed decisions:

Parameter Himax Marine Lithium Traditional Lead-Acid
Cycle Life 3,000+ cycles (80% DoD) 300-500 cycles
Charging Time 1 hour (1C fast charge) 4-8 hours
Energy Density 150-200 Wh/kg 30-50 Wh/kg
Weight 12V 100Ah: 13kg 12V 100Ah: 28kg
Peak Power Output 5C rate (e.g., 500A for 100Ah) 3C rate (e.g., 300A for 100Ah)
Temperature Range -20°C to 60°C 0°C to 40°C
Maintenance Zero maintenance Monthly water refilling
Eco-Friendliness 95% recyclable 50% recyclable
Warranty 5-year full coverage 1-2 years limited warranty

Custom Lithium Battery Pack and Rechargeable Prismatic Battery 3.2V 200Ah

Superior Performance: Beyond Ordinary Marine Batteries

10x Longer Lifespan vs. Lead-Acid

The table above highlights Himax’s 3,000-cycle durability—6x longer than premium AGM batteries.

Real-World Impact:

  • A 50-vessel yacht operator reduced battery replacements from 3 times/year to once/decade.
  • 10-year TCO savings: $1.2M per 100 boats (Download TCO Calculator).
  1. 4x Faster Charging, Zero Downtime
Metric Before Himax After Himax
Charging Time 4 hours 55 minutes
Daily Departures 4 rounds 7 rounds
Annual Revenue Increase — +$280,000

Technical Support: Himax’s proprietary thermal management system prevents overheating during rapid charging, ensuring battery health even after 2,500+ cycles.

Double the Power, Half the Weight

  • Peak Output: 5C discharge rate supports heavy winches and sonar systems.
  • Arctic-Ready: Operates at -20°C with patented low-temperature electrolytes.

Quality Assurance: Built for Global Waters

  • Military-Grade Testing: Vibration, salt spray, and IP67 waterproof validation.
  • Traceability: Laser-etched QR codes track every cell from raw materials to delivery.
  • Certifications: UL 1973 (marine), IEC 62619, and DNV-GL compliance.

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Bulk Buyer Benefits: Customization & Savings

OEM/ODM Services:

  • Custom sizes (e.g., 48V 100Ah for yacht).
  • Branded battery management systems (BMS) with real-time monitoring.

Himax Guarantee

  1. Smart BMS Integration: Real-time monitoring via Bluetooth/app (voltage/temperature alerts).
  2. Deep Customization:

Battery shapes: Rectangular/Cylindrical/Modular stacks

Voltage options: 12V-72V (compatible with hybrid systems)

  1. Safety Guaranteed: Explosion-proof design passes UN 38.3 nail penetration tests.
  2. Success Story: A Norwegian fishing fleet cut fuel costs by 18% using Himax hybrid power systems.

Power Your Fleet Smarter

For bulk buyers, Himax marine lithium batteries offer:

Lower TCO: Save 40%+ versus lead-acid over 10 years.

Future-Proof Tech: Ready for smart shipping and automation trends.

abou HIMAX

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The Ultimate Guide to 9V Batteries: Alkaline vs. Lithium-Ion Rechargeable

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9V batteries power critical devices in both daily life and professional settings—from smoke alarms to precision multimeters. Yet consumers often face a dilemma: Should they choose affordable alkaline batteries or invest in lithium-ion rechargeables? This guide breaks down the science, performance, and economics of both options. As a leader in 9V lithium-ion innovation, HIMAX Electronics offers advanced solutions that redefine reliability and sustainability.9v_batteries

What Is a 9V Battery?

  1. Design & Compatibility

With standardized dimensions (48.5mm × 26.5mm × 17.5mm), 9V batteries are universally compatible with devices requiring compact, high-voltage power. Their rectangular shape and snap-on terminals ensure easy installation.

  1. Key Applications

· Smoke Alarms: Alkaline batteries last 1–2 years.

· Multimeters: Precision instruments demand stable voltage (alkaline or lithium).

· Wireless Microphones: Consistent power ensures uninterrupted audio.

· Portable Radios: Reliable for outdoor adventures.

9V Alkaline Batteries: Pros and Cons

  1. Chemistry & Performance

· Composition: Zinc (anode), manganese dioxide (cathode), and potassium hydroxide electrolyte.

· Voltage Curve: Starts at 9.5V–9.6V but gradually drops to 6V.

· Capacity: 400mAh–600mAh (varies by brand).

· Lifespan: Lasts hours to 2 years, depending on device usage.

  1. Limitations

· Temperature Sensitivity: Struggles in extreme heat/cold.

· Disposable Design: Single-use creates recurring costs and environmental waste.

  1. Cost Analysis

· Affordable upfront (2–2–5 per unit) but expensive long-term for high-drain devices.

· Recycling required: Mercury-free but contributes to landfill pollution if not recycled.

18650-lithium-ion-battery-pack-2200mah-5v

9V Lithium-Ion Rechargeable Batteries: Power Redefined

  1. Advanced Chemistry

· Structure: Lithium compound cathode, graphite anode, and high-efficiency electrolyte.

· Voltage Stability: Maintains 9.9V–10V when fully charged, only dropping to 6.5V at depletion.

  1. Unmatched Performance

· Capacity: 600mAh–2,000mAh (3–5x higher than alkaline).

· Lifespan: 300–1,000 recharge cycles (5–10 years with proper care).

· Efficiency: Low self-discharge (retains 80% charge after 1 year of storage).

· Durability: Operates flawlessly in -20°C to 60°C environments.

  1. Economic & Environmental Edge

· Higher initial cost (15–15–30) but saves 70%+ over time versus disposables.

· Eco-friendly: Reusability reduces landfill waste by 90%.

Why Choose Himax 9V Lithium-Ion Batteries?

As a pioneer in battery tech, Himax delivers:

  1. Ultra-High Energy Density: 1,200mAh+ capacity for extended runtime.
  2. Smart Safety Protections: Built-in safeguards against overcharge, over-discharge, and short circuits.
  3. All-Weather Reliability: Perfect for industrial tools, outdoor gear, and emergency devices.
  4. Custom Solutions: OEM/ODM support for bulk orders and specialized applications (e.g., medical equipment).

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Alkaline vs. Lithium-Ion: Which Should You Buy?

  1. Pick Alkaline If:

O You need short-term, low-cost power for devices like wall clocks.

O The device drains batteries slowly (e.g., smoke detectors).

  1. Choose Lithium-Ion If:

O You prioritize long-term savings (e.g., daily-use multimeters).

O Sustainability matters (fewer batteries in landfills).

O Your device operates in extreme temperatures.

Pro Tip: For smoke alarms, lithium-ion batteries last 3–5 years and provide stable voltage, reducing false alarms.

While alkaline 9V batteries work for occasional use, lithium-ion rechargeables are the smarter choice for performance, economy, and eco-consciousness. Himax 9V lithium-ion batteries stand out with military-grade durability, safety certifications, and tailored power solutions.

Ready to upgrade? Explore Himax’s industry-leading 9V rechargeables today—where innovation meets reliability.

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How to Customize a 36V 15000mAh Lithium Battery: A Complete Guide from Design to Production

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As technology continues to advance, the demand for tailored power solutions across various devices is growing rapidly. Standard battery products often fall short of meeting the high-performance needs of certain industries, prompting more businesses to opt for custom lithium-ion batteries to optimize device performance and extend battery life.

The 36V 15000mAh lithium battery, known for its high energy density, long lifespan, and stable discharge performance, is widely used in applications such as power tools, energy storage systems, electric bicycles, medical devices, and industrial automation equipment. Compared to traditional lead-acid batteries or off-the-shelf lithium batteries, customized solutions can better align with the specific technical requirements of different devices, ultimately boosting overall efficiency.

So, how do you go about customizing a 36V 15000mAh lithium battery? This article provides a comprehensive guide covering key parameters, the design process, production standards, and more, helping you choose the best battery solution for your needs.

36v-15ah-lithium-ion-batery

Key Parameters for Customizing a 36V 15000mAh Lithium Battery

Before embarking on battery customization, it’s critical to define your product’s technical requirements to ensure the battery meets the device’s power demands and performs reliably in various environments.

  1. Voltage and Capacity Requirements
    1. 36V: Ideal for high-power devices, ensuring consistent and stable output.
    2. 15000mAh: High-capacity design extends device runtime and reduces charging frequency.
  2. Cell Type Selection
    1. 18650 or 21700 Cylindrical Cells: Suitable for devices requiring high energy density and stable discharge performance.
    2. Polymer Pouch Cells: Offer a lighter, more flexible structure, perfect for devices with specific shape constraints.
  3. BMS (Battery Management System) Configuration
    1. Protects the battery from overcharging, over-discharging, overcurrent, and short circuits, enhancing safety.
    2. Advanced smart BMS options can include Bluetooth monitoring, temperature control, and cell balancing, optimizing battery lifespan.
  4. Housing and Encapsulation Options
    1. ABS Plastic Housing: Cost-effective and impact-resistant.
    2. Aluminum Alloy Housing: Excellent heat dissipation, ideal for high-load devices.
    3. IP67 Protection Design: Enhances water and dust resistance, suitable for outdoor or specialized industrial environments.
  5. Charge/Discharge Performance and Safety Standards
    1. Must offer stable discharge rates to support devices with varying power needs.
    2. Should comply with international safety certifications such as UL, CE, RoHS, and UN38.3 to meet global market standards.

The Customization Process: A Step-by-Step Breakdown from Concept to Completion

  1. Needs Analysis and Design
    1. Determine the device’s power requirements and calculate the optimal battery parameters.
    2. Factor in usage scenarios to finalize battery size, encapsulation method, protection features, and other customization details.
  2. Material Selection and Prototype Testing
    1. Choose high-quality cell suppliers to ensure battery consistency and safety.
    2. After prototype production, conduct tests including capacity, charge/discharge cycling, temperature rise, and short-circuit testing.
  3. Mass Production and Quality Control
    1. Utilize automated production processes to minimize human error and improve consistency.
    2. Implement a rigorous quality management system during production, conducting multiple tests (voltage, current, temperature, internal resistance, etc.) to ensure product reliability.
  4. Delivery and After-Sales Support
    1. Use professional packaging to prevent damage during transportation.
    2. Provide warranty and technical support to ensure customers can use the custom battery safely and effectively.

18650-lithium-ion-battery-pack-2200mah-5v

How to Choose the Right Lithium Battery Customization Supplier?

When customizing lithium-ion batteries, selecting an experienced supplier with reliable production capabilities is crucial. Below are key criteria to consider when evaluating potential suppliers:

  1. Production Capacity Assessment
    1. Do they have a complete production line, including cell encapsulation, BMS design, and assembly testing?
    2. Are they ISO 9001 certified, ensuring their production processes meet international standards?
  2. Supplier’s Technical Expertise
    1. Do they have extensive industry experience and the ability to provide efficient, customized solutions?
    2. Can they offer case studies or examples that demonstrate their technical capabilities and market reputation?
  3. Delivery Timelines and Cost Management
    1. Is their delivery timeline reasonable? Can they provide rapid prototyping?
    2. Are their prices competitive in the market? How do they balance cost and quality?

36v-lithium-ion-battery

Why Choose HIMAX Electronics?

As a trusted leader in the lithium battery industry, HIMAX Electronics brings years of expertise in delivering customized battery solutions, including high-quality 36V 15000mAh lithium batteries tailored to your specific needs. Our advantages include:

  • Premium Cell Selection: Ensuring battery stability and reliability.
  • Advanced BMS Design: Offering comprehensive battery protection and smart management features.
  • Rigorous Quality Control: Compliant with UL, CE, RoHS, and other international certifications.
  • Fast Delivery and Excellent After-Sales Support: Ensuring the best possible customer experience.

If you’re looking for professional lithium-ion battery customization services, feel free to reach out to us. Our expert team is ready to provide you with the best solution for your needs!

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Enhancing lithium-ion battery performance with roll-to-roll compatible flash process technology

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A world-first technology has been developed by introducing a roll-to-roll compatible flash process into secondary battery electrode manufacturing, significantly suppressing the performance degradation of thick electrodes.

The research is published in the journal Small Methods. The findings present a new possibility of reducing battery costs by minimizing inactive materials and simplifying the manufacturing process while increasing energy density and capacity, making batteries smaller and lighter.

The Korea Institute of Machinery and Materials (KIMM) has developed an electrode activation technology utilizing an ultra-fast, large-area flash process to mitigate thick electrode degradation. Using the pilot-scale test bed, its compatibility with roll-to-roll (R2R) processes was successfully demonstrated.

Thick electrodes offer advantages such as high energy density, fewer battery pack layers, a simplified structure, and increased manufacturing efficiency, leading to a drastic reduction in production costs.

However, thick electrodes also face challenges, including increased resistance to lithium-ion and electron transport and limited electrolyte penetration, which lead to decreased overall electrochemical performance such as rate capability.

To address these issues, the research team introduced a flashlight irradiation process on thick electrodes for an instantaneous duration of less than one millisecond. The photothermal reaction triggered by this process instantly induces changes such as binder carbonization, interlayer expansion of active material (graphite), increased porosity, and an enlarged electrode-electrolyte interfacial area.

These chemical and structural modifications enhance lithium-ion and electron transport while improving electrolyte penetration, ultimately suppressing the performance degradation of thick electrodes.

By utilizing surface photothermal reactions, this technology prevents the entire thick electrode, including the current collector, from prolonged high-temperature exposure. This minimizes binder decomposition, preserving mechanical durability while also preventing oxidation-related thermal damage to the current collector.

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This technology is highly compatible with standard roll-to-roll manufacturing processes and is expected to be expandable to various electrode materials, including nickel-cobalt-manganese (NCM) cathodes.

Furthermore, the research team of KIMM is applying and evaluating the flash process in the electrode drying stage. It has been confirmed that the technology can significantly reduce the energy consumption and processing time required for electrode drying while simultaneously inducing electrode activation effects.

Recently, in collaboration with lithium-ion battery equipment manufacturers, the team has been developing mass-production-scale facilities and conducting process evaluations.

The principal researcher, Dr. Kyoohee Woo of KIMM stated that since flash-based electrode activation technology is a post-treatment process compatible with roll-to-roll manufacturing, it can be easily integrated into existing production lines and facilities.

Moving forward, the team aims to enhance the technology’s maturity and continue testing and validation to facilitate its adoption by domestic lithium-ion battery manufacturers.

More information: Su Hyun Choi et al, Flashlight‐induced Ultrafast, Scalable Surface Activation of Highly Loaded Graphite Composite Anode, Small Methods (2024). DOI: 10.1002/smtd.202401361

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U.S. Electric Vehicle Battery Manufacturing: A Critical Step Toward Breaking Free from China’s Grip?

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Electric vehicles (EVs) are revolutionizing the way we get around, but did you know that the heart of these vehicles—lithium-ion batteries—is heavily reliant on China’s supply chain? According to BloombergNEF, China currently dominates 77% of global EV battery production capacity, while the U.S. lags behind at just 14%. This dependency not only poses risks to supply chain security but could also drive up EV prices and hinder market competitiveness. Breaking free from China’s grip has become a critical step for U.S. electric vehicle battery production, and HIMAX Electronics is playing a pivotal role by offering high-performance battery solutions. In this article, we’ll dive deep into the state of battery manufacturing, the importance of reducing reliance on China, and how to choose the right battery supplier to add value to your business.

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The Current State of the U.S. EV Battery Supply Chain: Why Are We So Dependent on China?

China’s battery manufacturing capacity reigns supreme globally, thanks to its economies of scale, control over raw materials, and low-cost production capabilities. According to the latest 2025 data, China produces 90% of the world’s graphite—a key raw material for lithium-ion battery anodes—and boasts over 300 gigawatt-hours of battery production capacity. This dominance leaves U.S. EV manufacturers heavily reliant on China, especially for lithium-ion battery production. Whether it’s Tesla, General Motors, or Ford, parts of these iconic brands’ battery components inevitably come from Chinese supply chains.

However, this dependency comes with significant risks. First, supply chain disruptions could lead to battery shortages, directly inflating EV prices. For instance, geopolitical tensions in 2022 caused fluctuations in battery raw material prices, impacting the stability of the U.S. EV market. Second, relying on China may stifle U.S. innovation and competitiveness, particularly in cutting-edge battery technologies. Geopolitical uncertainties further compound the issue—trade restrictions or export bans could leave U.S. EV manufacturers scrambling to secure batteries. Breaking free from China’s grip isn’t just about supply chain security; it’s about securing the future of the U.S. EV industry.

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How to Break Free from China’s Grip: The Rise of U.S. Battery Manufacturing

To reduce dependence on China, the U.S. government has rolled out a series of supportive policies, with the Inflation Reduction Act (IRA) being the most significant. This legislation provides over $37 billion in tax credits and subsidies for U.S. electric vehicle battery production, incentivizing companies to build factories on American soil. As of 2025, the U.S. has announced plans for over 1,000 gigawatt-hours of battery production capacity, enough to meet EV demand through 2030. Examples include Tesla’s Gigafactory in Nevada, General Motors’ battery plant in Michigan, and Ford’s battery project in Kentucky—all of which have benefited from these policies. These initiatives not only lower production costs but also attract substantial investments, injecting fresh momentum into U.S. electric vehicle battery production.

Beyond policy support, the U.S. is showcasing strong potential in battery technology innovation. For example, American companies are accelerating the development of solid-state batteries, which promise higher energy density and longer lifespans compared to traditional lithium-ion batteries. HIMAX Electronics, a leader in battery technology, is contributing to this effort with its high-performance battery solutions, giving U.S. EV manufacturers a competitive edge. Our battery products not only enhance EV range but also reduce long-term maintenance costs, helping the U.S. secure a foothold in the high-end market. Additionally, HIMAX has made breakthroughs in battery recycling technology, repurposing battery materials to reduce reliance on imported raw materials and further bolstering the sustainability of U.S. electric vehicle battery production.

Localized production is a critical step in breaking free from China’s grip. By building a complete battery supply chain in the U.S., companies can significantly reduce the risk of supply chain disruptions while improving delivery efficiency. According to the Environmental Defense Fund, the IRA is expected to create 179,000 direct jobs and 800,000 indirect jobs, spanning battery manufacturing, raw material processing, and equipment maintenance. Localized production also shortens logistics timelines and cuts transportation costs, enabling EV manufacturers to offer more competitive prices.

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How HIMAX Electronics Supports U.S. Battery Manufacturing

HIMAX Electronics is committed to providing high-performance battery solutions for U.S. electric vehicle battery production. Our battery products leverage advanced lithium-ion battery technology, offering high energy density, long lifespans, and fast charging capabilities. Whether used in passenger EVs or commercial vehicles, HIMAX batteries significantly enhance vehicle performance while lowering operating costs. For example, our battery products perform exceptionally well in extreme temperatures, ensuring EVs operate reliably in the frigid northern U.S. or the scorching southern states. Whether you’re an EV manufacturer or a distributor, HIMAX can provide the ideal lithium-ion battery solutions tailored to your needs.

How to Choose the Right EV Battery Supplier

When selecting an EV battery supplier, the following key factors are worth considering:

  • Performance: Does the battery’s energy density, cycle life, and charging speed meet your needs? High-performance lithium-ion batteries can significantly boost EV range and user experience.
  • Supply Chain Stability: Can the supplier offer localized production to reduce supply chain risks? In U.S. electric vehicle battery production, localized suppliers provide faster delivery and lower logistics costs.
  • Price: Does the battery offer good value for your budget? While localized production may involve higher initial costs, it can reduce supply chain risks and operating costs in the long run.
  • Technical Support: Does the supplier provide customized services and technical support? During EV development, expert technical support can help you bring new models to market faster.

 

Breaking free from China’s grip is a critical step for U.S. electric vehicle battery production, and this process is gaining momentum through policy support, technological innovation, and localized production. HIMAX Electronics, as a leader in battery technology, is dedicated to providing high-performance lithium-ion battery solutions for the U.S. EV industry, helping businesses enhance supply chain security, reduce costs, and boost market competitiveness. If you’re looking for a reliable battery supplier, consider partnering with HIMAX Electronics to drive the future of the U.S. EV industry.

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